Turbo Compressor-Air Bearing Turbo Compressor
- Full Description
Details about Turbo Compressor-Air Bearing Turbo Compressor
The Air Bearing Turbo Compressor from SmarTurbo is a highly efficient and reliable piece of equipment. Its maximum rotation speed of 200,000 RPM ensures a powerful airflow, while its adaptive control system fine-tunes the operating mode. The air bearing withstands high speeds, extreme temperatures, heavy loads, and significant vibration. This turbo compressor significantly enhances the productivity of enterprises utilizing processes for gas compression and pumping or pressure boosting.
Overall, the Air Bearing Turbo Compressor allows for up to a 50% reduction in energy consumption and can be utilized across various sectors: Industrial Manufacturing, Energy, Oil and Gas Industry, and Chemical Industry.
Turbo Blower Core Technology
Turbo compressor consist of core technology of Turbo Compressor Engine, High Speed VFD, Smart Control System, Touch Screen Control Panel and Mobile Phone Remote Control.
Turbo Compressor Engine
Turbo compressor engine is high speed centrifugal compressor.
High Speed VFD
The developed high performance VFD for high speed permanent magnet motor is more energy-saving and high-efficient.
Smart Control System
It adopts PLC control with multiple communication method. Multiple control and monitoring is available, including the on-site, DCS remote and 4G-LTE.
Through state monitoring of logic data, built-in control program automatically detects, judges and terminates abnormal operation.
One-button start-stop control is reserved to facilitate on-site commissioning and troubleshooting under abnormal operation in time.
Touch Screen Control Panel
Simple and clear interface is easy to operate, detect and display system pressure and flow curve in real time.
Mobile Phone Remote Control
Turbo compressor can be remotely monitored and controlled through mobile devices by user.
Turbo Compressor Engine Technology
Turbo compressor engine consist of core technology of High Speed Impeller, High Speed Motor, Air Bearing, High Speed Rotor, High Speed Rotor Coil and Volute.
High Speed Impeller
Turbo compressor engine adopts design concept of three-dimensional flow impeller, which improves impeller efficiency up to 95%,realizes wide operation range, and volume flow adjustable from 45% to 100%.
High Speed Motor
Permanent magnet synchronous motor is with electromagnetic efficiency up to 98%, wide range of high efficient operation, directly-driven loading, and without transmission loss.
Air Bearing
Air bearing is designed for complex operating conditions like high speed, extreme temperature, large loading and strong vibration.
High Speed Rotor
Variable frequency and speed control is good for the motor rotating in maximum speed of 200000 rpm.
High Speed Rotor Coil
Class H insulation is adopted to make the motor has high reliability and durability even operating in high temperature, strong corrosion and current shock.
Volute
High efficient aerodynamic design ensure good aerodynamic performance of blade and low aerodynamic noise, which help satisfy high pressure ratio, high efficiency and large flow aerodynamic performance.
- Benefits and Features
-
Turbo Compressor-Air Bearing Turbo Compressor Advantage
-
High Efficiency Turbo blower saves 50% more electricity than traditional roots blower.
-
Smart Control Turbo blower adopts a touchscreen control panel and mobile phone remote control. It supports multiple control methods.
-
Plug and Play Turbo blower airflow and pressure are adjusted by blower rotation speed.
-
Easy Maintenance Regularly replace filter cotton as per the hints. The maintenance is easy and fast at an extremely low cost.
-
- Technology
-
Air Bearing
Air bearing is designed for complex operating conditions like high speed, extreme temperature, large loading and strong vibration.
Design Simulation
The bearing load capacity, rigidity and damping coefficients can be precisely predicted by the self-developed simulation software for air bearing performance.
A series of bearing development is completed: bearing diameter range of 20mm~100 mm; bearing operating speed ranges from 20 krpm to 200 krpm. The power of air bearing supported machine ranges from 10 kW to 500 kW.
Test
A comprehensive air bearing test system has been established. Our fully-developed bearing test capability and data analysis capability can carry out performance verification for air bearing and provide technical support for the test, as a result tailor-made products can be realized.
Manufacture
By complete production process flow for air bearing and the perfect supply chain system, the key and core process manufacture can all be carried out by ourselves. With an annual output of 5000 sets of bearing, it realizes bearing series, batch production and supports bearing customization.
Specifications of the Turbo Compressor-Air Bearing Turbo Compressor
Turbo Blower Parameter Table
| Model | 100HP | 125HP | 150HP | 200HP | 250HP | 300HP | 400HP | ||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Discharge Pressure, kpa | Air Flow (m³/min)，20 ℃，Humidity 60%, 1atm | ||||||||||
| 150 | 32 | 48 | 60 | 69 | 81 | 212 | / | ||||
| 200 | 25 | / | 37 | 65 | 71 | 75 | 100 | ||||
| 300 | / | / | / | / | / | 105 | / | ||||
| 350 | 20 | / | / | 37 | / | / | / | ||||
| 400 | / | / | / | 36 | / | 55 | / | ||||
| 500 | / | / | / | / | / | 46 | 58 | ||||
